HONDAO Shower Base Packaging Workshop
HONDAO > PACKAGING & TESTING > SHOWER BASES PACKAGING SOP

Cultured Stone Shower Base Packaging SOP

HONDAO engineered shower bases are heavy, rigid, and high-precision fixtures. To withstand multi-modal maritime handling across 30–45 days of ocean shipping, each base undergoes a standardized 6-stage packaging protocol to ensure 100% zero-damage arrival on overseas job sites.

Shower Base 6-Stage Zero-Damage Packing Protocol

Standardized Export Procedures for Cultured Marble & Solid Surface Pans
01
Surface Protective Film Wrapping 🔍 Click to zoom

Surface PE Protective Film & Dust Cleanliness

Every shower base is thoroughly cleaned, dust-blown, and laminated with a heavy-gauge PE protective film across the entire anti-slip surface, shielding the gel coat and drain area from scratches and dirt throughout handling.

Spec: 80μm Anti-Scratch PE Film · Full Surface Coverage
02
Cardboard Edge Corner Protectors 🔍 Click to zoom

4-Perimeter Heavy Cardboard Corner Buffers

All 4 edges and corners are encased with high-density U-shaped cardboard protectors and shock-absorbent cushioning tape to prevent edge chipping during box packing and warehouse handling.

Spec: Heavy-Duty Angle Board Protectors · Impact Absorbing
03
5-Layer Export Corrugated Carton 🔍 Click to zoom

Individual 5-Ply Export Corrugated Cartons

Individually boxed in rigid 5-ply export kraft cartons with clear shipping marks, model numbers (e.g. HD-4836R), dimensions, and barcode labels. High edge-crush strength prevents carton collapse.

Spec: 5-Ply Kraft Carton · ECT ≥ 44 lbs/in · Custom Shipping Mark
04
Vertical Stacking in Plywood Crate 🔍 Click to zoom

Vertical Crate Stacking to Eliminate Center Flex

Cartons are grouped and stacked vertically inside heavy-duty plywood crates. Vertical orientation completely eliminates center sagging, bending, and pressure cracks caused by heavy horizontal stacking.

Spec: Vertical Storage Mode · Zero Flexion · ISPM-15 Plywood
05
Full Plywood Crate Sealing and Strapping 🔍 Click to zoom

Solid Plywood Crate Sealing & High-Tensile Strapping

The crate is fully enclosed with 15mm thick plywood boards, fastened with high-tensile steel/PET strapping and corner buckles, creating a rigid armor capable of withstanding rough sea turbulence.

Spec: 15mm Solid Plywood · High-Tensile Steel Straps & Clamps
06
Forklift Container Loading & Airbag Cushioning 🔍 Click to zoom

Forklift Ocean Container Loading & Dunnage Airbag Buffering

Crates are systematically loaded into 20GP/40HQ shipping containers using professional forklifts. Inflatable marine dunnage airbags and ratchet lashing belts are deployed in gaps to guarantee zero cargo movement.

Spec: Level-1 Certified Marine Airbags · Zero Maritime Shift
Enlarged packaging photo

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